Heavy-Duty Anti-Corrosion Steel Pipe Pile
Heavy-duty anti-corrosion steel pipe piles are designed to offer exceptional
durability and longevity in corrosive environments. The use of urethane
elastomer coatings significantly enhances their resistance to various degrading
elements, making them ideal for a wide range of applications.
Key Features
- High Resistance to Corrosion
- Superior Cost Performance
- Factory Coating Under Strict Quality Control
- Optional Coloring (Top Coating)
High Resistance to Corrosion
The urethane elastomer material used in heavy-duty anti-corrosion steel pipe
piles boasts high resistance to:
-
- Weather: Withstanding various climatic conditions without degradation.
- Seawater: Protection against saltwater corrosion, making it ideal for marine
applications. - Impact: Resilience against mechanical impacts and abrasions.
- Chemicals: Resistance to industrial chemicals and pollutants.
These properties ensure that the piles maintain their structural integrity and
anti-corrosion performance over an extended period.
Superior Cost Performance
The urethane elastomer coating offers several economic advantages:
- Long-Term Protection: Significantly reduces the need for frequent
maintenance and replacement. - Eliminates Additional Protective Measures: Designs can omit costly
electrolytic protection systems. - Reduced Corrosion Control Costs: Lower overall expenditure on corrosion
prevention and control measures.
By incorporating these piles into projects, engineers and builders benefit from
enhanced cost efficiency and reliability.
Factory Coating Under Strict Quality Control
The urethane elastomer coating process is executed under a stringent quality
control system within the factory, ensuring:
- Consistent Quality: Each pile is coated uniformly to meet high standards.
- Durability: The controlled environment ensures the coating adheres properly,
providing long-term corrosion resistance. - Reliability: Quality control measures prevent defects and ensure the piles
function effectively in their intended environments.
Optional Coloring (Top Coating)
For projects requiring specific aesthetic or identification features, an
optional color coating is available:
-
- Custom Colors: Choose from a range of colors to match project
requirements. - Additional Layer of Protection: The top coating can provide an extra
barrier against environmental factors.
- Custom Colors: Choose from a range of colors to match project
- Enhanced Visibility: Useful for applications where visibility is important,
such as marine or industrial settings.
Conclusion
Heavy-duty anti-corrosion steel pipe piles with urethane elastomer coatings
offer unparalleled resistance to environmental and mechanical degradation. Their
superior cost performance, ensured by long-lasting protection and reduced need
for additional measures, makes them an excellent choice for demanding
construction projects. The factory-controlled coating process guarantees high
quality and reliability, while optional coloring provides added versatility for
specific project needs.
Uses of Pipe Piling
Pipe piling has a wide range of applications across different sectors due to its versatility and strength. Here are some of the primary uses:
Foundational Support
For buildings, bridges, and other structures requiring deep foundations, pipe piles are driven deep into the ground to reach load-bearing strata. This ensures stability and prevents settlement.
High-Rise Buildings: In urban areas with soft soils, pipe piles provide necessary support for skyscrapers and other tall structures.
Industrial Facilities: Factories and warehouses with heavy equipment and machinery often require robust foundations provided by pipe piles.
Marine and Coastal Structures
Pipe piling is extensively used in marine environments to support structures like docks, piers, wharves, and offshore platforms.
Wharves and Docks: Pipe piles are driven into the seabed to create stable platforms for loading and unloading ships.
Offshore Platforms: In the oil and gas industry, pipe piles are used to support offshore drilling rigs and production platforms.
Bridges and Overpasses
Bridges and overpasses require strong support to handle dynamic loads and environmental conditions. Pipe piles provide the necessary foundational strength.
Bridge Piers: Pipe piles support piers and abutments, ensuring stability over water or unstable ground.
Overpasses: Elevated roadways use pipe piles to support columns and reduce settlement.
Retaining Structures
Pipe piles are used in the construction of retaining walls and other earth-retaining structures.
Seawalls: In coastal areas, pipe piles help construct seawalls to protect against erosion and storm surges.
Retaining Walls: For highways and embankments, pipe piles support retaining walls to prevent soil movement.
Industrial Applications
In industrial settings, pipe piles support heavy equipment foundations and structures.
Oil Refineries: Heavy machinery and storage tanks require stable foundations, often provided by pipe piles.
Power Plants: Pipe piles support structures and equipment in power generation facilities.
ERW (Electric Resistance Welded) pipe piling is a type of steel pipe that is commonly used in construction and foundation applications, such as in the building of bridges, wharves, and other structures. ERW pipe piling is created by using a process in which a flat steel strip is rolled into a tube shape, and then the edges are heated and welded together using an electric current. ERW pipe piling has a number of advantages over other types of piling, including: Cost-effective: ERW pipe piling is generally less expensive than other types of piling, such as seamless pipe piling. High strength: ERW pipe piling is highly resistant to bending, making it a strong and durable option for foundation applications. Customizable: ERW pipe piling can be manufactured to meet specific size and length requirements, making it highly customizable and adaptable to different project needs.ERW Pipe Piling is available in a range of sizes and thicknesses, and can be produced in lengths of up to 100 feet or more. It is typically made from carbon steel or alloy steel, and can be coated with a layer of protective material to help prevent corrosion and extend the lifespan of the pipe. Versatile: ERW pipe Read more
WELDED Steel Pipe Piles （ERW ,LASW, DSAW ,SSAW.） The two most common methods for steel pipe welding are straight seam or spiral seam welding. Welded steel pipes are typically used to transport fluid (water or oil) and natural gas. It is typically less expensive than seamless steel pipe. Both types of welding are applied after the pipe has been rolled, which involves shaping a sheet of steel into the end shape. Straight Seam: Straight seam welded steel pipes are manufactured by adding a welding parallel to the pipe seam. The process is fairly straightforward: Straight seam pipes are formed when a sheet of steel is bent and formed into a pipe shape, then welded longitudinally. Straight seam pipes can be submerged arc welded (SAW) or double-submerged arc welded (DSAW). Spiral Seam: Spiral seam welded pipes are manufactured when hot-rolled strip steel is formed into a pipe through spiral bending and welded along the then spiraled seam of the pipe. This results in the weld length being 30-100% longer than that of a straight seam welded pipe. This method is more commonly used on large diameter pipe. (Note: this method of welding may also be referred to as helical submerged arc Read more
Spiral weld pipe pile, otherwise known as SSAW Pipe pile, is a type of pipe piling product used in the construction of deep foundations. It is made from steel that has been formed into a spiral shape and welded together. It is used in a variety of applications, including bridge foundations, retaining walls, deep foundations for buildings, dams, and other large structures. Spiral weld pipe pile is a high-strength, low-alloy steel pipe made from a combination of rolled steel plates and helically wound steel strips. It is highly resistant to corrosion and has a high strength-to-weight ratio, making it an ideal choice for deep foundations and other high-load applications. The process of creating spiral weld pipe pile begins with hot-rolling a steel plate into a coil. This coil is then fed into a machine which shapes it into a spiral shape. This spiral is then cut into sections and welded together to form a single pipe pile. After the welding is complete, the pipe pile is then heat treated and tested to ensure it meets the desired specifications. Spiral weld pipe pile is a strong and reliable choice for any deep foundation or other high-load application. It is resistant to Read more
Introduction Steel pipe piles have been used for many years as a foundation element in various construction projects. They are commonly used in the construction of bridges, buildings, and other structures that require a strong and stable foundation. The use of steel pipe piles has evolved over the years, with new technologies and techniques being developed to improve their performance and durability. One of the most significant advancements in the use of steel pipe piles is the transition from traditional steel pipe piles to spiral steel welded pipe piles. This paper will explore the technical transition of steel pipe piles to spiral steel welded pipe piles, including the benefits and challenges associated with this transition. PDF Downloads：Tubular Pile, pipe piles, steel piles, tubular pipes Background Steel pipe piles are typically made from steel plates that are rolled into cylindrical shapes and welded together. They are commonly used in deep foundation applications where the soil conditions are poor or where the structure being built is heavy. Steel pipe piles are typically driven into the ground using a pile driver, which forces the pile into the soil until it reaches a predetermined depth. Once the pile is in place, it provides Read more
Standard Specification for Welded and Seamless Steel Pipe Piles1 This standard is issued under the fixed designation A 252; the number immediately following the designation indicates the year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript epsilon (e) indicates an editorial change since the last revision or reapproval. 1. Scope 1.1 This specification covers nominal (average) wall steel pipe piles of cylindrical shape and applies to pipe piles in which the steel cylinder acts as a permanent load-carrying member, or as a shell to form cast-in-place concrete piles. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions of the values in inch-pound units to values in SI units. 1.3 The text of this specification contains notes and footnotes that provide explanatory material. Such notes and footnotes, excluding those in tables and figures, do not contain any mandatory requirements. 1.4 The following precautionary caveat pertains only to the test method portion, Section 16 of this specification. This standard does not purport to address all of the safety problems, if any, associated Read more
Steel pipe piles and steel pipe sheet piles have found extensive applications in various construction projects, including ports/harbors, urban civil engineering, bridges, and more. These versatile piles are used in the construction of piers, seawalls, breakwaters, earth-retaining walls, cofferdams, and foundations for steel pipe sheet pile foundations. With the increasing size of structures, deeper water depths, and construction work on sites with deep soft ground, the usage of steel pipe piles and steel pipe sheet piles has expanded significantly.
