Johnson Wedge Wire Screen (V Wire Panel)

Johnson Wedge Wire Screen (V Wire Panel)

Introduction

Johnson wedge wire screens, also known as V wire panels, are engineered screens that provide high efficiency and durability in various industrial filtration applications. These screens are constructed from V-shaped wire wrapped around support rods, creating a continuous slot that allows for precise filtration and backwashing capabilities.

Design and Construction

Components

  • Profile Wire: V-shaped wire that forms the filtering surface.
  • Support Rods: Round or triangular rods that provide structural integrity and spacing for the profile wire.

Construction

  1. Welding: The V-shaped wire is welded to the support rods at each intersection, ensuring a robust and durable structure.
  2. Slot Opening: The slot openings between the wires are uniform and can be customized for specific filtration requirements.
  3. Material: Typically constructed from stainless steel (304, 316, 316L) for corrosion resistance and longevity.

Key Features

  • Continuous Slots: Provide higher open area and efficient filtration.
  • Self-Cleaning: The V-shaped wire design minimizes clogging and allows for easy backwashing.
  • Mechanical Strength: Strong and durable, capable of withstanding high pressures and loads.
  • Corrosion Resistant: Made from high-quality stainless steel for extended service life.

Specifications

Slot Size

Slot sizes can be customized to meet specific filtration requirements, typically ranging from 0.05 mm to 10 mm.

Dimensions

Johnson wedge wire screens can be manufactured in various dimensions to suit different applications:

  • Width: Up to 2000 mm (2 meters)
  • Length: Up to 6000 mm (6 meters)
  • Thickness: Depending on the application and structural requirements

Material Grades

Common stainless steel grades used:

  • 304: General-purpose stainless steel with good corrosion resistance.
  • 316: Enhanced corrosion resistance, particularly against chlorides.
  • 316L: Low carbon version of 316, offering improved weldability and reduced risk of sensitization.

Applications

Water Treatment

  • Intake Screens: For municipal and industrial water intakes.
  • Wastewater Treatment: Used in filtration and dewatering processes.
  • Reverse Osmosis: Pre-filtration in desalination plants.

Mining and Mineral Processing

  • Sieve Bends: For dewatering and sizing applications.
  • Hydraulic Classifiers: For particle separation in mineral processing.

Food and Beverage

  • Sugar Processing: Screens for juice extraction and filtration.
  • Brewery and Distillery: Filtration of mash and wort.

Pulp and Paper

  • Pulp Screening: For removing contaminants and fibers from pulp.
  • Paper Machine Showers: Used in spray nozzles for cleaning and conditioning.

Oil and Gas

  • Sand Control: Screens for sand filtration in well completions.
  • Refinery Applications: Filtration and separation processes.

Architectural

  • Facades and Grilles: Used in building designs for aesthetic and functional purposes.
  • Sun Shades: Provides shade while allowing airflow.

Advantages

  • High Open Area: Allows for more efficient filtration and higher flow rates.
  • Durability: Strong construction ensures long service life.
  • Versatility: Can be customized for a wide range of applications.
  • Low Maintenance: Self-cleaning design reduces maintenance requirements.
  • Corrosion Resistance: Suitable for harsh environments.

Installation and Maintenance

Installation

  • Mounting: Can be installed using various mounting systems such as frames, brackets, or directly welded into place.
  • Customization: Screens can be tailored to fit specific dimensions and slot sizes required by the application.

Maintenance

  • Cleaning: Regular backwashing to remove trapped particles.
  • Inspection: Periodic inspection to ensure structural integrity and performance.
  • Repairs: Damaged screens can often be repaired by rewelding or replacing sections.
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