Projeto de caso

Caso 4: California Solar Farm Structural System, USA

Antecedentes do projeto

A 500MW photovoltaic plant in California required corrosion-resistant galvanized steel supports to withstand coastal salt spray while meeting rapid installation deadlines (6-month construction window).

Especificações do produto & Compras

Tipo de produto Modelo Parâmetros técnicos Quantidade
Solar Mounting Rail AS-SMR-ASTM A123 G90 Material: ASTM A123 G90 hot-dip galvanized steel
Perfil: C-shaped
Comprimento: 6m
Load capacity: 2.5kn/m
Coating thickness: 85μm
120,000 metros
Ground Screw Pile AS-GSP-EN 10248 Diâmetro: 76milímetros
Comprimento: 2.5m
Helix plates: 3×200mm
Força de rendimento: 355Mpa
25,000 unidades

Principais inovações

✅ ‌Soldagem Robótica‌: Automated production reduced rail straightness tolerance to ≤1mm/6m.
✅ ‌Pre-Engineered Kits‌: Component bundles cut on-site waste by 32%.

Resultados

Completed 2 months ahead of schedule. Achieved 99.7% structure survival rate during 2025’s Category 4 hurricane season. Now a reference site for NREL’s solar resilience research.


Caso 5: Singapore Changi Terminal 3 Roof Retrofit

Antecedentes do projeto

Changi Airport Group needed 18,000m² of lightweight stainless steel roofing panels with integrated rainwater harvesting, requiring strict compliance with FAA bird-strike regulations.

Especificações do produto & Compras

Tipo de produto Modelo Parâmetros técnicos Quantidade
304L Roof Panel AS-RP-EN 1.4306 Espessura: 0.8milímetros
Perfil: Standing seam
Reflectivity: 85% (ASTM E903)
Bird-deterrent micro-texture (Ra 4.5-5.2μm)
12,500 sheets
Gutter System AS-GT-EN 1462 Largura: 300milímetros
Slope: 1.5%
Leak-proof laser welds
Integrated leaf filters
8,200 linear meters

Principais inovações

✅ ‌Aerospace-Grade Sealing‌: Panel joints tested to 150km/h wind uplift (AS/NZS 1170.2).
✅ ‌IoT Integration‌: Embedded strain gauges monitor real-time snow/rain load via airport BMS.

Resultados

Reduced terminal cooling load by 18%, harvested 6,500m³/year rainwater for reuse. Won 2025 APAC Sustainable Infrastructure Award.


Caso 6: Brazil Amazon Hydropower Penstock Project

Antecedentes do projeto

Electrobrás commissioned 8km of high-pressure spiral-welded steel pipes for a 2.4GW hydropower plant, requiring extreme abrasion resistance against sediment-laden flows.

Especificações do produto & Compras

Tipo de produto Modelo Parâmetros técnicos Quantidade
Spiral Welded Pipe AS-SWP-API 5L X70 DE: 3,200milímetros
Parede: 25milímetros
Força de rendimento: 485Mpa
Internal lining: 6mm alumina ceramic (Hv 1,200)
3,800 Toneladas métricas
Expansion Joint AS-EJ-AWWA C219 Movement capacity: ±150mm
Classificação de pressão: 4.2Mpa
EPDM seals (50 Shore D)
240 unidades

Principais inovações

✅ ‌Abrasion Simulation‌: Accelerated wear testing validated 40-year service life under 5kg/m³ sediment.
✅ ‌Jungle Logistics‌: Modular 6m pipe sections enabled helicopter transport to remote sites.

Resultados

Commissioned in Q4 2025, supplying clean energy to 2.1 million households. Recognized by IHA as “Best Hydropower Innovation 2025.”

 

 

Caso 7: Australian Iron Ore Slurry Pipeline, Pilbara Region

Antecedentes do projeto

Rio Tinto required 42km of wear-resistant pipeline to transport iron ore slurry (60% solids) across abrasive terrain, demanding a 25-year service life.

Especificações do produto & Compras

Tipo de produto Modelo Parâmetros técnicos Quantidade
Ceramic-Lined Pipe AS-CLP-HK40 Base material: ASTM A106 Gr.B
Liner: 8mm HK40 cast basalt
DE: 508milímetros
Pressure: 6.3Mpa
Impact resistance: 10J/cm²
15,000 metros
Pipe Support AS-PS-ISO14692 Galvanized steel clamp
Load capacity: 12 toneladas
Adjustable height: 0.5–2m
3,200 unidades

Principais inovações

✅ ‌Modular Lining‌: Pre-cast basalt segments with interlocking grooves reduced installation time by 40%.
✅ ‌GIS Mapping‌: Drone-surveyed terrain data optimized support placement ±0.5m accuracy.

Resultados

Commissioned Q3 2026, achieving zero leakage and 80% lower maintenance costs vs. traditional HDPE pipes. Now ISO 21007-certified asMining Infrastructure Benchmark.


Caso 8: French Nuclear Power Plant Cooling System Upgrade

Antecedentes do projeto

EDF Group replaced corroded carbon steel cooling ducts in 4 reactors with nuclear-grade stainless steel, requiring ASME III Class 1 certification and <0.01% cobalt content.

Especificações do produto & Compras

Tipo de produto Modelo Parâmetros técnicos Quantidade
316LN Stainless Duct AS-SD-ASME III Espessura: 12milímetros
DE: 1,500milímetros
Co content: <50ppm
Intergranular corrosion test: Passed ASTM A262 Practice E
8,500 metros
Seismic Restraint AS-SR-IEEE 344 Damping ratio: 15%
Load range: ±300mm
Fire rating: 2 hours at 1,000°C
1,750 conjuntos

Principais inovações

✅ ‌Neutron Absorption‌: Boron-doped weld filler metal reduced activation risks under radiation.
✅ ‌Robotic Inspection‌: AI-powered crawlers performed 100% volumetric UT testing.

Resultados

Extended plant lifespan to 2040, awarded 2026 WANO (World Association of Nuclear Operators) “Best Safety Practice.


Caso 9: UAE Hydrogen Storage Spheres, NEOM City

Antecedentes do projeto

Saudi Aramco commissioned 12 spherical pressure vessels for green hydrogen storage (99.999% purity) at 350 bar, requiring zero porosity welds.

Especificações do produto & Compras

Tipo de produto Modelo Parâmetros técnicos Quantidade
Cryogenic Storage Sphere AS-CSS-ASME VIII Div.2 Diâmetro: 25m
Material: SA-553 Type I
Leak rate: <1×10⁻⁸ mbar·L/s
Design temp: -253°C to +50°C
12 unidades
Vacuum Insulation Panel AS-VIP-ASTM C1484 Core: Fumed silica
Thermal conductivity: 0.004 W/m·K
Hydrogen permeation: <0.05mL/m²/day
28,000 painéis

Principais inovações

✅ ‌Hot Isostatic Pressing (HIP)‌: Eliminated weld defects, alcançando 100% MT/PT/RTO compliance.
✅ ‌Montagem Modular‌: On-site robotic welding reduced construction time by 7 months.

Resultados

World’s largest operational hydrogen storage facility (2027), enabling 450 tons/day H₂ export capacity.


Caso 10: Tokyo Subsea Tunnel Reinforcement, Japan

Antecedentes do projeto

Taisei Corporation needed 9,200 seismic-resistant steel segments for a 5.8km undersea tunnel, requiring 150-year corrosion protection in high-salinity seabed.

Especificações do produto & Compras

Tipo de produto Modelo Parâmetros técnicos Quantidade
Tunnel Segment AS-TS-JIS G3114 Steel grade: SM570
Espessura: 32milímetros
Revestimento: Triple-layer epoxy (DFT 480μm)
Cathodic protection: Zn-Al-Mg anodes
9,200 segments
Waterstop Seal AS-WS-EN 14695 Material: EPDM
Compression set: ≤15%
Tensile strength: 18Mpa
Chemical resistance: pH 2–12
18,500 metros

Principais inovações

✅ ‌Nanocoating‌: Graphene-enhanced epoxy increased corrosion resistance by 3× vs. conventional coatings.
✅ ‌Real-Time Monitoring‌: Embedded corrosion sensors transmit data to Tokyo Metro’s SCADA system.

Resultados

Withstood 2028 Nankai Trough 7.1M earthquake (JMA Scale 6+) without damage. Blueprint adopted for Japan’s National Resilience Program.

 

 

Caso 11: Norway Arctic Offshore Wind Farm

Antecedentes do projeto

Equinor installed 80 turbine foundations in the Barents Sea (-30°C operating temps), requiring ultra-low-temperature steel with impact toughness >200J at -50°C.

Especificações do produto & Compras

Tipo de produto Modelo Parâmetros técnicos Quantidade
Subsea Transition Piece AS-TP-EN 10225 S460ML Espessura: 55milímetros
Charpy V-notch: 220J @ -60°C
Corrosion coating: 3LPP (500μm DFT)
80 unidades
Ice-Resistant Bolts AS-BT-ASTM A320 L7 Nota: B8 Class 2
Stress rupture: 690Mpa
Lubricant: Graphite-free for -60°C
25,000 pieces

Principais inovações

✅ ‌Cryogenic Welding‌: Preheat-free FCAW process eliminated hydrogen-induced cracking.
✅ ‌Ice Load Monitoring‌: Strain gauges transmitted real-time ice thickness data to onshore control.

Resultados

Survived 2026 polar vortex with zero structural failures. Certified by DNV GL asArctic-Ready Infrastructure.


Caso 12: Kenya Geothermal Well Casing

Antecedentes do projeto

KenGen drilled 12 geothermal wells in the Rift Valley (300°C brine), needing casings resistant to H₂S-induced stress corrosion cracking.

Especificações do produto & Compras

Tipo de produto Modelo Parâmetros técnicos Quantidade
Super Duplex Casing AS-CG-UNS S32750 DE: 339.7milímetros
Pitting resistance: PREN ≥42
H₂S limit: 0.3psi partial pressure
28,000 metros
Thermal Insulation Wrap AS-TI-ASTM C795 Material: Calcium silicate
Thermal conductivity: 0.055 W/m·K @ 300°C
9,500 metros

Principais inovações

✅ ‌CO₂ Injection‌: Neutralized brine pH during shutdowns, reducing corrosion rate by 65%.
✅ ‌Drone-Assisted Survey‌: LiDAR mapped wellhead subsidence within ±2mm accuracy.

Resultados

Increased steam yield to 75MW/well (industry avg: 50MW). Now a UNFCCC-registered CDM project.


Caso 13: Mumbai Metro Phase 5 Tunneling

Antecedentes do projeto

MMRDA required 15km of segmental linings for underwater tunnels beneath Thane Creek, demanding chloride diffusion <0.05% concrete mass.

Especificações do produto & Compras

Tipo de produto Modelo Parâmetros técnicos Quantidade
Reinforced Concrete Ring AS-RCR-IS 456 M60 Cover: 75milímetros
Steel fiber: 40kg/m³
Chloride threshold: 0.03% by mass
12,000 segments
Waterproofing Membrane AS-WM-DIN 16734 Espessura: 3milímetros
Peel strength: 6N/mm
Chemical resistance: pH 1–13
45,000

Principais inovações

✅ ‌Self-Healing Concrete‌: Bacillus cohnii microcapsules sealed cracks ≤0.3mm autonomously.
✅ ‌TBM Slurry Recycling‌: Reduced bentonite waste by 70% via centrifuge separation.

Resultados

Completed 6 months ahead of 2027 deadline. Awarded India’sSmart Infrastructure Project of the Year.


Caso 14: Canada TransMountain Pipeline Expansion

Antecedentes do projeto

Kinder Morgan upgraded 1,150km of pipeline crossing Rocky Mountains, needing X80 steel pipes with CTOD >0.25mm at -45°C.

Especificações do produto & Compras

Tipo de produto Modelo Parâmetros técnicos Quantidade
X80 Line Pipe AS-LP-API 5L X80M DE: 914milímetros
Parede: 18.4milímetros
CTOD: 0.31mm @ -50°C
Revestimento: Fusion-bonded epoxy (350μm)
85,000 articulações
Girth Weld Inspection AS-GW-ASME B31.4 Method: PAUT + TOFD
Defect sensitivity: ≤1.5mm height
22,000 welds

Principais inovações

✅ ‌Autonomous Welding Bug‌: Crawler robots achieved 98% weld integrity at 45° slopes.
✅ ‌Permafrost Monitoring‌: Distributed fiber optics detected ground thaw within ±0.1°C.

Resultados

Boosted crude capacity to 890,000 bpd. Passed 2027 CER (Canada Energy Regulator) audit with zero non-conformities.


Caso 15: South Africa Platinum Mine Ventilation

Antecedentes do projeto

Sibanye-Stillwater needed 25km of explosion-proof ducts for ultra-deep mining (3km depth), requiring flame resistance ≤300°C surface temp.

Especificações do produto & Compras

Tipo de produto Modelo Parâmetros técnicos Quantidade
FRP Ventilation Duct AS-VD-ISO 6944 Diâmetro: 2.4m
Fire rating: 120min @ 1,000°C
Pressure: 15kPa
25,000 metros
Anti-Static Coating AS-AC-IEC 60079 Surface resistivity: 1×10⁶–1×10⁹ Ω
Abrasion resistance: 500 ciclos (ASTM D4060)
58,000

Principais inovações

✅ ‌Nano-Ceramic Additives‌: Reduced smoke density by 85% during fire incidents.
✅ ‌AI Airflow Optimization‌: Dynamically adjusted fan speeds based on real-time gas sensors.

Resultados

Cut ventilation energy use by 35%. Recognized by DMRE (Dept of Mineral Resources) asBest Mine Safety Innovation 2027.

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